From 1968 to 1972, ARPA funded a program with the Perkin Elmer Corporation to develop the technology for fabricating large, stable, low-weight mirrors from beryllium, a featherweight metal, for use in space applications. The early focus of the program was in developing and evaluating improved forms of beryllium. Perkin Elmer was successful in improving the thermal stability of beryllium surfaces tenfold, and developing materials-processing techniques (powder metallurgy, hot isostatic processing, pressureless sintering) for making it possible to fabricate large beryllium structures.
Further ARPA- funded efforts led to surface-polishing techniques to dramatically reduce scattering of infrared wavelengths, the successful development of thin-film coatings techniques, and a demonstration of the long-term stability of beryllium surfaces. DoD applications included 1) the all-beryllium, 15-inch aperture, long-wave infrared (IR) telescope system for the Midcourse Airborne Target Signature program run by what was then known as the Advanced Ballistic Missile Defense Agency; 2) the fabrication of a lightweight, 40-inch, aspheric mirror for the U.S. Air Force; and 3) experimental near-net-shape production of a key component of the Trident 11 MK6 guidance system. NASA also applied the technology in the form of a 85-cm beryllium mirror assembly for NASA Jet Propulsion Laboratory (JPL)'s IR Telescope Technology Testbed for eventual use in NASA's Space Infrared Telescope Facility (later renamed the Spitzer Space Telescope), which was launched in 2003 and as of 2018 was still in operation.
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